ZZ-M and Axle Stall. Better extreme angle climbing?
Posted: Fri Apr 07, 2006 12:33 am
Stupid idea with questionable logistics, this will probably get locked/deleted. Sorry mods, I wanted to talk this out and see if I'm simply full of shit, or if this might work. If it might work, I'm definately not opposed to anybody taking the idea and running with it, I've already got too many half-done projects I haven't talked about. This is random BS, I have no idea if it'll really work, might just ruin your ZZ-M, read at own risk.
On extreme angles, we all know the ZZ-M's like to flip from a combination of CG and torque. The CG moves aft as the nose goes up, the front wheels unweight, and with the rear wheels still pulling for everything they've got, it goes over. So far we've tried everything we can think of to get more weight lower or forward to the nose to keep it from lifting; and all of that slows us down, hurts runtimes, makes pimps cry, and other bad stuff...
Then yesterday I was reading this article about RC Rock Crawling:
http://dodge.off-road.com/dodge/article ... ?id=317039
It mentions the Clod Buster axles which pretty much dominate RC Crawling having both axles completely independent power, gearing, and differential setup. Having those act seperately allows an axle to stall which gives "the advantage is that once the front tires are up on a ledge, they can bite onto the steep obstacle with 100% power and pull the truck up and over with a gentle 50% push from the rear." Which sounds a lot better than the Extreme Flipping Action that the shaft-drive, non-differential trucks (like ZZ-M) have due to equal power to all wheels.
Ok, so I've got a stupid idea, and a shaft-drive truck with rear mounted motor. So pretty obviously the seperate motor/gearing setup is out of the question. Though I think we should be able to get roughly the same performance using direct drive to the front with a clutched rearend.
Ok, so to do that all that really has to be done is modify a rear axle. You'll have to do some micrometer work, get some tubing (maybe bearings if you're really crazy), remove black plastic spacer behind drive gear, probably press off a brass bushing, turn the axle down, bond the bevel gear to tubing, reinstall nylon bushing over tube (shim/bore to fit), have tube extend to under where gear teeth are on drive gear (or plan to bond to a cut black plastic thing), trim to length and reinstall black plastic thing, apply epoxy to it's OD (or tube depending on how you're building) near where drive gear sits, reinstall drive gear, let epoxy cure, cut drive gear somewhere between gear teeth and rim mounting area, cut black plastic thing outboard of epoxy (or just check that it's the right length). Now it's only FWD. Then you just have to make a clutch surface on the drive gear where it was cut apart, and how much friction it takes for the newly installed clutch to leave it's stall-speed will determine at what point the rear wheels begin to reduce power.
Half baked idea, again sorry about posting this without anything actually accomplished. I wanted some input on the concept to see if anybody else thought it might have a chance at making the ZZ-M into an even more extreme offroad vehicle.
On extreme angles, we all know the ZZ-M's like to flip from a combination of CG and torque. The CG moves aft as the nose goes up, the front wheels unweight, and with the rear wheels still pulling for everything they've got, it goes over. So far we've tried everything we can think of to get more weight lower or forward to the nose to keep it from lifting; and all of that slows us down, hurts runtimes, makes pimps cry, and other bad stuff...
Then yesterday I was reading this article about RC Rock Crawling:
http://dodge.off-road.com/dodge/article ... ?id=317039
It mentions the Clod Buster axles which pretty much dominate RC Crawling having both axles completely independent power, gearing, and differential setup. Having those act seperately allows an axle to stall which gives "the advantage is that once the front tires are up on a ledge, they can bite onto the steep obstacle with 100% power and pull the truck up and over with a gentle 50% push from the rear." Which sounds a lot better than the Extreme Flipping Action that the shaft-drive, non-differential trucks (like ZZ-M) have due to equal power to all wheels.
Ok, so I've got a stupid idea, and a shaft-drive truck with rear mounted motor. So pretty obviously the seperate motor/gearing setup is out of the question. Though I think we should be able to get roughly the same performance using direct drive to the front with a clutched rearend.
Ok, so to do that all that really has to be done is modify a rear axle. You'll have to do some micrometer work, get some tubing (maybe bearings if you're really crazy), remove black plastic spacer behind drive gear, probably press off a brass bushing, turn the axle down, bond the bevel gear to tubing, reinstall nylon bushing over tube (shim/bore to fit), have tube extend to under where gear teeth are on drive gear (or plan to bond to a cut black plastic thing), trim to length and reinstall black plastic thing, apply epoxy to it's OD (or tube depending on how you're building) near where drive gear sits, reinstall drive gear, let epoxy cure, cut drive gear somewhere between gear teeth and rim mounting area, cut black plastic thing outboard of epoxy (or just check that it's the right length). Now it's only FWD. Then you just have to make a clutch surface on the drive gear where it was cut apart, and how much friction it takes for the newly installed clutch to leave it's stall-speed will determine at what point the rear wheels begin to reduce power.
Half baked idea, again sorry about posting this without anything actually accomplished. I wanted some input on the concept to see if anybody else thought it might have a chance at making the ZZ-M into an even more extreme offroad vehicle.